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A new sac, Sheaffer Snorkel

Unlike the other pneumatic-fill pens of this maker, I rather despise trying to fit a new sac in a Snorkel.  Described as the most technically complex pen ever made, it is immensely more difficult to refit than a Touchdown, because there's more parts between you and the sac.  Read the TD instructions first, then come back here to compare.

Before unscrewing the section, unscrew the blind cap.  This should extend the snorkel itself.  Once it's all the way out, undo the section.  There will be a sac protector here, inside a helical spring (this spring helps to drive the snorkel out), although sometimes the spring will stay inside the body, which means extra trouble.

Snorkel pen, partially dismantled.

Take the spring off the protector, then pull the protector and snorkel out of the section.  This will leave you with a very cool-looking but slightly fragile item.  Inside the snorkel is a tiny little feed made out of hard (think "brittle") black rubber, which you do not want to monkey with if at all possible.

At this point, you should check whether the rest of this trip is really necessary.  Use some kind of blunt probe (the fat end of a flat toothpick is about right), and prod at the sac gently.  If it gives, you may be able to leave the sac in place.  One other test:  put the open end of the snorkel in your mouth and suck on it very gently to collapse the sac-- depending on how well you can cross your eyes, you may want to have a mirror  to watch the result.  What you want to see is the sac fall away from the holes in the protector, at which point no more air comes through the tube.  If this is the case, rejoice!  Any problem the pen is having filling is seals-based, and that is trivial to put right

The snorkel is set in a softer rubber stopper, to which the sac is attached.  Sometimes this is crimped in place, and you have to de-crimp the protector (without deforming it) before the stopper can come out.  It is possible to pull the stopper out by pulling straight out on the snorkel, but make sure it's a straightpull so as not to bend the snorkel or break the feed-- keep your grip as close to the stopper as possible.  Gentle dry heat will make it easier to draw the stopper; I suspect this is through thermal expansion of the protector itself.  The snorkel may actually come out of the stopper, which is slightly alarming as there will be a few millimeters of the fragile inner feed sticking out the back, but it is also a good thing because it means you're free to apply some kind of flat-ended rod up through the protector to push the stopper out of place (doing this with the tube in place puts the inner feed in some peril).  My understanding of the way old Sheaffer repairman used to handle the thing was to draw the tube and then run a small screw up the central hole which they could then yank on; they had access to replacement stoppers, of course, and didn't care if it got chewed up.  I don't do this.

Because the protector is threaded, it is a little harder to scrape old sac out if it sticks.  Once you've got the stopper out, applying the sac is essentially the same as in the Touchdown, and don't forget to powder it.

If the snorkel tube came out of the stopper, you should put it back in before returning the stopper to the protector, probably even before applying the sac (so you can see that the tube has reached the back of the stopper).  There are little rails on the protector that fit into the back of the section-- on some models one is a different size to give the protector a very definite "up", while others are just cruciform and have four possible ups.  Whichever you have, you need to put the tube in so that the slit in it is facing upwards relative to the nib-- otherwise the pen will starve for ink.  You also have to be careful that the tube is neither too deep nor too shallow in its setting, or it won't sit right in when the pen is in use, and starvation is the consequence again.

Once the stopper is back in place, and recrimped if you had to uncrimp it, slide the protector back into the section (taking care of right-way up).  Seat the spring in the little ring at the base of the threaded part of the protector, and put the whole affair back into the barrel.  At this point, follow the filling instructions, and if nothing happens then it's likely a seals problem.

Wasn't that fun?

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